Advanced Manufacturing
for the Renewable Industry

Industrial-Strength Fabrication and Machining for the Future of Clean Power

Flue gas cooling and waste heat recovery

Renewable energy projects operate under intense pressure: compressed schedules, unforgiving environments, evolving technologies, and the relentless expectation that systems will run safely, efficiently, and continuously for decades.

OEMs, EPCs, and developers need partners with the engineering depth, material capabilities, and manufacturing scale to deliver components that never compromise performance—even in harsh, corrosive, or high-temperature environments.

LJUNGSTRÖM’s Advanced Manufacturing division supports renewable energy organizations with heavy-duty fabrication, precision machining, thermal systems expertise, and protective coatings built for long-term reliability in clean power generation.

The Renewable Energy Industry

Long-Term Reliability
is Non-Negotiable

Wind towers, solar structures, thermal skids, ducting, heat recovery components, storage enclosures, process piping, and flue-gas equipment must perform for 20–30+ years through:

Ideal for:

  • Environmental extremes
  • Thermal cycling
  • Corrosion, abrasion & chemical exposure
  • Dynamic loading and fatique

Outcomes: If a component fails, the consequences are expensive—lost megawatts, emergency maintenance, unplanned outages, and regulatory penalties. 

Compressed Project Schedules Are the New Normal

Clean energy buildout is accelerating faster than supply chains can keep up.
Teams face:

Capabilities Include:

  • Degreasing and washing
  • Pre-treatment for blast & coat
  • Contaminant removal prior to surface prep

Outcomes: Perfect for large frames, enclosures, racks, ducting, tanks, and thermal skids.

Compressed Project Schedules Are the New Normal

Clean energy buildout is accelerating faster than supply chains can keep up.

Challenges Teams face:

  • Fast-track EPC timelines
  • Long-lead fabrication bottlenecks
  • Limited supplies with large-format capabilities
  • Tight budgets and shrinking contingency

Every delay cascades into lost revenue and missed commissioning dates.

Systems Are Growing Larger & More Complex

Utility-scale renewable energy requires heavier, more sophisticated components: 

  • Larger ducts, towers & thermal structures
  • Skids, manifolds, and heat-recovery equipment 
  • Large-diameter flanges and ring sections 
  • Heavy weldments and oversized frames 

Most shops can’t fabricate, machine, coat, or handle components of this scale. LJUNGSTRÖM can. 

What Renewable Energy Manufacturers Want (and Expect)

They Need a Manufacturing
Partner Who Can Deliver:  

Consistent, long-life components that survive environmental exposure
Large-scale fabrication for ducting, structures, platforms & skids
Precision machining for flanges, rings, housings, and interfaces
Thermal system expertise for high-temperature or corrosive environments
Corrosion-resistant coating and metalizing built for decades of service
Documentation, traceability, and compliance for regulated energy projects
Predictable lead times with minimal supply-chain risk
A partner who handles everything under one roof

This is the LJUNGSTRÖM Advantage.

Why Renewable Energy Leaders Choose LJUNGSTRÖM 

Industrial-Scale Fabrication for Utility-Grade Components 

Renewable energy demands larger, stronger, and more precise steel structures.

We Deliver:

Weldments up to 18′ × 16′ × 90′ × 100 tons

1.5″ plate rolling for shells, ducts, and cylindrical structures

Robotic structural cutting for beams, channels & tubing

CNC burn tables & plasma cutting up to 3″ thick

265,000 sq. ft.
of heavy manufacturing space

Perfect for:

Flue gas, ducting & AQCS elements 

Waste-to-energy and biomass structures 

Solar trackers, racking, and support frames 

CCUS ducting, heat exchangers & regen coolers 

Hydrogen and thermal process components

Large-Format Machining for Precision Interfaces

Renewable energy assets rely on precise, vibration-resistant fits.
 

LJUNGSTRÖM
Provides:
  • Vertical boring mills up to 96″ swings
  • Horizontal mills up to 21 ft tables
  • Lathes up to 84″ swing × 24 ft length
  • CNC machining centers for tight-tolerance features
  • 80-ton stress relief furnace

Ideal For:

  • Large flanges, rings, housings & transitions
  • Rotor/stator interfaces
  • Tower, enclosure & frame attachment points
  • Heat exchange and thermal skid components

Your equipment performs reliably—and stays aligned—for decades. 

How LJUNGSTRÖM Helps Renewable Energy Companies Succeed

We Improve Long-Term Asset Reliability.

Our fabrication, machining, and coatings are engineered for extreme environments and long operational lifespans. 

We Accelerate
Project Timelines.

Vertical integration reduces handoffs, delays, and quality variability.

We Scale Effortlessly with Utility-Grade Demand.

From single components to standardized production runs across multiple sites—we handle it.

We Understand Thermal, Mechanical, and Environmental Stress.

Our engineering team supports FEA, CFD, structural design, and code compliance for complex systems.

We Reduce Total Cost of Ownership.

Better builds + better coatings = fewer failures, fewer shutdowns, higher output.

Wind Expertise – Built for Offshore Scale & Reliability

At LJUNGSTRÖM, we serve the offshore wind market with heavy-duty components engineered to withstand the most demanding marine conditions. Our expertise underpins your structural integrity, maintenance access, corrosion protection, and custom fabrication—so your foundation systems perform at the scale and durability your project demands.

Anode Cages

We manufacture custom modular anode cages for offshore wind foundations—critical corrosion-protection systems positioned around monopile structures to divert corrosive attack away from the steel.
Designed for the splash and submerged zones of monopiles in harsh marine environments.
Patent-protected modular prefabrication enables high-volume production and streamlined transport/assembly.
Robust coatings and precision manufacture enhance long-term protection and lifecycle reliability.

Internal Platforms

We deliver galvanized internal platforms designed to integrate inside monopile structures and support access, equipment mounting, and maintenance operations.
These platforms provide stable and secure work areas, cable routing, switchgear mounting and technician access in offshore turbine foundations.
Manufactured via robotic-assisted fabrication and precision control, then galvanized for extended service life in marine conditions.
Proactive supply-chain partnerships and offshore-wind accreditation (ISO-3834-2) position us as a trusted fabricator in this market.

Monopile Doors

We engineer and fabricate high-performance monopile door assemblies built to protect sensitive internal components from water intrusion, corrosion, and structural stress.
Designed to match monopile curvature and structural demands, these doors are tailored to each project’s geometry.
Marine-grade coatings applied in-house deliver resistance to saltwater, UV exposure, extreme weather, and offshore fatigue.

These doors support turbine longevity, simplify maintenance, and reduce downtime risk across your wind project.

Custom Manufacturing

For the unique, oversized, and one-off structural solutions in the offshore wind sector, our custom manufacturing capability is purpose-built.

Tailored solutions for large static and rotating structures, built-to-spec for renewable energy applications.
An expansive U.S. facility with advanced fabrication, robotic welding, coating, and inspection tools—capable of oversized components, specialized materials, and complex assemblies.

With full lifecycle support—from engineering to prototyping, production, finishing, and delivery—we’re the one partner you engage for full-turnkey structural manufacturing.

Why Our Wind-Market Expertise Matters

When you’re deploying foundations, platforms, and access systems out in the ocean, you don’t just need a fabricator—you need a partner who understands offshore corrosion, marine fatigue, heavy structural loads, logistics, certification, and delivery at scale.

LJUNGSTRÖM Brings: :

  • Offshore-specific accreditation and manufacturing standards
  • Large-format fabrication capacity relevant to monopiles, towers, frames. 
  • Integrated capabilities (fabrication + machining + coating + inspection) 
  • Integration with scrubbers, ESPs, and SCR systems
  • Purpose-built solutions for wind-market durability and maintenance access 

Outcomes: We help you design for durability, fabricate for scale, and deliver for reliability—so your wind infrastructure operates longer, stronger, and with less downtime. 

Solar Expertise – Structural Bases Built for Utility-Scale Performance

Solar developers, EPCs, and utility-scale owners rely on mounting bases that can withstand decades of environmental exposure, soil movement, thermal expansion, and dynamic loading. LJUNGSTRÖM delivers engineered steel bases and structural components that ensure the long-term reliability and power output of photovoltaic fields.

Utility-Grade Structural Bases

We fabricate heavy-duty solar bases and foundations that improve installation speed, system rigidity, and long-term site stability.

Capabilities Include:

  • Large-format welded bases for fixed-tilt and tracker systems 
  • Precision-machined interfaces for seamless racking integration g
  • Corrosion-resistant coatings and metalizing for harsh climates 
  • Heavy-plate options for rocky, sandy, or high-wind regions 

These bases are engineered to handle uplift, shear, and torsional loads while supporting precise alignment across thousands of modules. 

Accelerated Project Schedules 

Solar projects are built on tight, weather-sensitive timelines. LJUNGSTRÖM supports fast deployment with:

  • High-volume, repeatable fabrication 
  • Robotic structural cutting for beam, channel & tubing 
  • Integrated painting and coating processes 
  • Efficient crating and logistical management 

This ensures you meet construction milestones and interconnection deadlines without quality trade-offs. 

Long-Term Durability 

Solar assets must perform for 25–30 years without major structural intervention. Our protective systems—zinc-rich coatings, urethanes, galvanizing, and metalizing—maximize lifespan and minimize field maintenance.

Battery Energy Storage Expertise – Strong, Stable, Mission-Critical Platforms  

Battery energy storage systems (BESS) demand extreme structural reliability. Platforms must support heavy equipment loads, resist heat cycling, and maintain stability through environmental exposure and operational vibration.

LJUNGSTRÖM manufactures industrial-grade platforms engineered for the safety, longevity, and performance of modern energy storage systems.

Heavy-Duty Battery Platforms & Housings  

We supply structural platform assemblies designed to carry the weight and stability requirements of battery containers, power electronics, and balance-of-system equipment.

These Platforms Feature:

  • Weldments rated for heavy container and equipment loads 
  • Tight-tolerance machining for mounting points & equipment fit-up 
  • Controlled deflection under dynamic and thermal loads 
  • Durable coatings for corrosion and chemical resistance 

Perfect for utility-scale BESS, microgrids, renewable hybrids, and grid infrastructure projects. 

Environmental & Safety-Driven Manufacturing 

We supply structural platform assemblies designed to carry the weight and stability requirements of battery containers, power electronics, and balance-of-system equipment.

Our Processes Ensure:

  • Full structural predictability and fatigue resistance 
  • High-quality coatings to withstand heat, moisture, and chemical exposure 
  • Machined alignment surfaces for safe, stable equipment placement 

This increases the reliability of critical grid infrastructure. 

Turnkey Manufacturing for Faster Projects 

With fabrication, machining, coating, testing, and shipping consolidated under one roof, LJUNGSTRÖM reduces supply chain complexity and project delays—helping storage developers meet COD, commissioning, and revenue deadlines. 

Power the Future with LJUNGSTRÖM Advanced Manufacturing 

Renewable energy equipment must perform at high capacity while surviving environmental extremes for decades. LJUNGSTRÖM provides the heavy-duty manufacturing, engineering rigor, and corrosion-resistant protection needed to keep assets productive and reliable. 

Ready to deliver cleaner, stronger, longer-lasting energy systems?
Contact our Advanced Manufacturing team for a consultation or quote.
Get in Touch